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ZHAFIR ZERES MULTI SERIES
TECHNOLOGY TO THE POINT
The ZERES MULTI series is the complete solution for multi-shot/multi-color applications. High-precision electric injection and clamp functions for increased repeatability and accuracy. Available in many different configurations for maximum flexibility.
Utilize over 15 different multi-shot configurations. Available on both the ZERES toggle, Jenius two-platen series and as individual "bolt-on" units for a preexisting press.
ZHAFIR ZERES MULTI
ELECTRIC
MULTI-COMPONENT
Configurations:
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Parallel
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Vertical
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"L" Op & Non-Op
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Piggyback Layout
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Opposing
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3+ Injection Units
DISCOVER
ZERES MULTI SERIES
Frequently asked questions
SMALL
LARGE
LATHE
DOUBLE COLUMN
General17
General24
General30
General37
General49
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DUAL CLOSED-LOOP REAL-TIME CONTROL INJECTION SYSTEM (OPTIONAL)
It is equipped with fast meter-in servo valve + fast meter-out servo valve + intensification meter-out servo valve to realize dual closedloop control of pressure and speed.
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SEMI CLOSED-LOOP INJECTION SYSTEM (OPTIONAL)
It is equipped with electric control valve + injection curve to realize the automatic adjustment of 1 st phase,2 nd phase and intensification speed, and realize automatic correction; at the same time, it can display the pressure, speed, position and other curves, and record the injection data.
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INTELLIGENT KEBA COMPUTER CONTROL SYSTEM
Equipped with the mold locking force display (servo), injection curve and intelligent quality online function of the whole machine, it has a 12 Inch Touch screen with powerful function, stable performance, good expansibility and long service life.
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TWO-IN-ONE INDEPENDENT ELECTRIC BOX
The main control electric box and servo electric box are combined into one, realizing the integral hoisting. After installation, it is separated from the frame without vibration interference.
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SPECIAL TIE BAR
The tie bar is made of special materials developed by the Haitian Materials Research Institute, with an enlarged diameter, good stress and strong rigidity. After years of practical use, it can significantly extend the service life of the pull rod.
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ADJUSTMENT NUT
The adjustment nut is made of inner pouring aluminum bronze, which has higher mechanical properties, wear resistance, corrosion resistance, cold resistance, heat resistance and no ferromagnetism; it has good antifriction, good elongation and long service life; it can ensure smooth mold adjustment, effectively prevent mold adjustment from not moving, and protect pull rod thread.
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STIFFENER STRUCTURE OF MIDDLE PLATE
The structure of supporting rib plate is added to the middle plate, which effectively reduces the deformation of the middle plate, and fixes the ejector cylinder on the rib plate, which solves the problems of ejector cylinder swing, uneven ejector force, broken ejector pin, broken ejector cylinder piston rod, etc.
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MACHINE BASE DESIGN
The frame is of high-strength I-beam structure. The center line of the sliding foot of the formwork and the center line of the upper and lower tie bars are in the same plane with the I-beam support bar. After annealing treatment, the anti-twisting ability and rigidity of the frame are greatly enhanced, which ensures the overall accuracy of the machine for a long time.
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MOLD CLOSING MOTION ANALYSIS
Through the analysis of Haitian’s unique hinge motion software, the five-point mechanical structure is optimized and advanced slope control mode is adopted to make the energy output curve of the pump station system, the motion curve of the mold locking cylinder and the motion curve of the mechanical hinge be almost perfectly matched; within the range of the mold opening stroke, the middle plate can stop at any position within the opening stroke and with high repetition accuracy, effectively shortening the production cycle.
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INTELLIGENT MOLD ADJUSTMENT STRUCTURE
Equipped with automatic mold adjustment function, the hinge can be extended to adjust the mold. The mold adjustment motor is equipped with a self-locking function, which effectively solves the problem of the reduction of the clamping force caused by the retreat of the mold closing mechanism, and better guarantees the stability of the product.
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